In 2010 KASAL Engineering Services Limited was awarded a project by Southern Gas Constructors for the modification of Steam and Condensate Manifold.
The project entailed fabrication and welding works on already fabricated Steam and Condensate Manifold.
For this project, KASAL Engineering Services Limited solely and without any external aid formulated and qualified Welding Procedure Specification (WPS) that were approved for the production welds.
During the execution of the project Kasal Engineering Services Limited surpassed all targets in terms of Safety, Quality and Production Rate for there was no Lost Time Injury recorded, no recorded Non-conformance, no major repairs in the fabrication and welding works, and the project was completed Four (4) Months before the approved work schedule date.
Again in 2010 KASAL Engineering Services Limited was awarded a project by Southern Gas Constructors for the blasting, painting & coating of spools and valves.
The project entailed blasting, painting & coating of spools and valves.
During the execution of the project Kasal Engineering Services Limited surpassed all targets in terms of Safety, Quality and Production Rate for there was no Lost Time Injury recorded, no recorded Non-conformance and the project was completed successfully.
In 2013 OPI/Shell awarded Kasal Engineering
Services Limited a contract which involve
Fabrication / NDT and Painting of Locking Cluster & CP Locking Piece for 3A and JB Deck / Boat Landing Wedge Piece for JB Deck and Type 1 & 3
Guides for Cluster JB Deck in accordance with Client Specifications.
In 2015 Kasal Engineering Services Limited was awarded a project by Saipem Contracting Nig. Ltd. The SSAGS Project is one of the flagship capital Projects within the Shell Petroleum Development Company of Nigeria projects portfolio.
The Project which evolved from the Southern Swamp Integrated Oil & Gas Gathering Project (SSIOGGP) was initiated in October 1999 with a mandate for further oil development and ending routine flaring at the flow stations.
The Southern Swamp area comprises 10 fully appraised fields, 10 partially appraised fields (PAFs) and 4 un-appraised developments (UADs) with Scope for Recovery (SFR) volumes in the order of 858MMboe. The fields are situated in OMLs 35 and 46 in the coastal swamp area, 65km South of Warri.
All existing production in the area is gathered into a total of four flow stations located at Tunu, Ogbotobo, Benisede and Opukushi. The produced oil in the area is evacuated via the Trans Ramos pipeline to the Forcados Terminal whilst the associated gas is currently flared.
Kasal Engineering Services Limited solely handled all the below scope of work using steel grade S275JR for the project.
Generation of Fabrication Drawings of Tunu Booster Shelters and Pipe Racks of approximately 180 MT Weight (Part Drawings, Assembly Drawings, MTO, Quantity Summary Table) using Tekla Software.
- Procurement of Steel Materials from overseas. All materials are S275JR grades.
- Shipment of procured materials to Nigeria
- Custom Clearance of all materials
- Transportation to Kasal fabrication facility in Warri
Welding Procedure Qualification
Qualification of New Welding Procedure using the project material grade (S275JR) as base metal according to AWS D1.1.
Qualification of New Painting System
- Qualification of New Painting System in line with Shell Design and Engineering Practice Specification (DEP 30.48.00.31-Gen-Protective Coating for Onshore Structures).
- Dimensional Control
Blasting and Painting
Packaging and delivery of fabricated structures to SAIPEM.